The idea for this post stems from an interesting RAN (Royal Australian Navy) fleet broadcast originating from the MHFCS (Modernised High Frequency Communications System) utilized by the ADF (Australian Defence Force). The captured transmission employs STANAG-4285 at 600 bps/L in ISB (Independent SideBand) mode on 14874.0 kHz (Figure 1), and was successfully recorded thanks to the remote KiwiSDR VK6QS2 located in Augusta, Western Australia.
Data redundancy is a mission-critical asset in military HF communications. To ensure reliable delivery over thousands of miles, this transmission architecture departs from standard handling, utilizing the ISB spectrum to securely distribute the payload.
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| Fig. 1: ADF MHFCS in ISB mode |
As mentioned, the transmission relies on an asymmetric Independent Sideband (ISB) framework: the Upper Sideband (USB) delivers a redundant 600 bps stream wherein each individual bit is replicated 12 times, while the Lower Sideband (LSB) simultaneously transmits a "standard" signal at an identical 600 bps clock rate. This dual-path configuration mitigates severe ionospheric fading, allowing the receiver to cross-correlate the sidebands and reconstruct the payload without data loss.
Technical analysis confirms that the LSB stream represents a broadcast encrypted by a KW-46 (or compatible) crypto-device, identified by the m-sequence of the generator polynomial x^31+x^3+1. This sequence is natively employed by the KW-46T transmitter for remote receiver synchronization (KW-46R). In contrast, the USB data structure exhibits 12-bit blocks of uniform logical states, most likely originated by a GA-205 12-channel Time-Division Multiplexer. This sideband similarly secures its payload using KW-46 protocols: as illustrated in Figure 2, by isolating a single multiplexed channel, stripping the remaining 11, and reshaping the data into a 7-bit architecture, the presence of the identical x^31+x^3+1 m-sequence was conclusively verified.
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| Fig. 2 : LSB and USB demodulated bitstreams |
In this sample, both STANAG-4285 modems have the exact same clock speed and line rate of 600 bps on the physical serial line (the DTE/DCE interface) (1). However, the amount of unique, useful information (the actual payload) is highly asymmetric: the USB channel carries a 50 bps information rate (Strategic Command & Control ?) protected by the 12x repetition code, while the LSB channel carries a native 600 bps information rate (Routine Data Traffic & Logistics ?).
The ultimate operational of ISB in this scenario is spectrum optimization. Instead of requesting two distinct HF frequency allocations from military spectrum management, which would tie up vital radio assets and increase the station's electronic footprint, the user allocates a single suppressed carrier frequency. By utilizing ISB, the transmitter concurrently radiates two separate, parallel operational environments on a single RF assignment.
A similar ISB paradigm is utilized, for example, by specific Portuguese Navy transmissions operating in STANAG-4285 600 bps/L mode, notably on the 12704.5 kHz Center Frequency (CF), using the HF callsign CTA12 (Figure 3). The bandwidth allocation is split as follows:
LSB Channel: Transmits the plain text Channel Availability and Receipt Broadcast (CARB), also frequently designated as the FAB (Frequency Availability Broadcast)
USB Channel: Carries a secure, encrypted fleet broadcast utilizing a legacy KW-46 cryptographic device.
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| Fig. 3: Portuguese Navy CT12 working in ISB mode |
Concerning the source of the transmission, TDoA geolocation points to the 'Naval Communication Station Harold E. Holt' (NCS HEH), situated 6 km north of Exmouth (Figure 4). COMMSTA HEH is jointly operated by Royal Australian Navy and US Navy personnel. The High Frequency Transmitter (HFT) site houses an array of hardware, much of which is dedicated to point-to-point communication circuits linked to shore facilities and surface vessels operating within the station's operational footprint.
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| Fig. 4: Direction Finding (TDoA) results |
The remainder of this post aims to simulate the generation of the baseband data stream for the USB (Upper Sideband) channel, alongside DTE-DCE timing management, using hardwired digital logic managed by Arduino microcontrollers. Naturally, this is a standalone proof of concept and does not reflect the actual hardware infrastructure utilized by the MHFCS.
To evaluate the generation of the cloned 12-bit redundant stream, the simulation leverages a CD4067 multiplexer (MUX) to closely mirror the hardware-level TDM implementation of the GA-205 12-channel multiplexer used by the Australian Defence Force. I followed the logical block diagram illustrated in Figure 5, implemented using breadboards, TTL and CMOS chips, and two Arduino microcontrollers. Figure 6 shows the components prior to wiring.
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| Fig. 5: USB channel formation |
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| Fig. 6 |
A: extender buffer
Implementing a 1-to-12 output bit extender (also known in electronics as a fan-out replicator or distribution buffer) using TTL logic is a classic and very straightforward project. The crucial factor is the current: a single output pin of a standard chip does not have the electrical strength to drive the 12 inputs of the following multiplexer (MUX) simultaneously while maintaining the correct voltage levels. For this reason, buffers are required. I used the 74LS04 chip, which contains 6 inverters (NOT gates). By routing the signal through two inverters in cascade, the bit is inverted twice, returning to its original state but with all the necessary driving power. Using the common 74LS04 chips we need to employ a 'cascade' logic: one gate acts as a pilot (inverting the signal the first time), and the other gates act as splitters (inverting it a second time, thus restoring the original signal). Given that each chip contains 6 gates, using 3 chips gives us a total of 18 gates: one will serve as the pilot, and 12 will provide the desired outputs.
B: multiplexer
The CD4067B module, a CMOS single-ended 16-channel pre-monted board, is utilized as a synchronous time-division multiplexer (TDM), serving as the critical link that generates the redundant serial stream. Driven by the binary addressing logic of Arduino #1, the CD4067B sequentially samples each input channel. By allocating an identical, deterministic time slot to every channel, the chip enforces the strict synchronous timing required to mimic real-world TDM hardware like the GA-205. The multiplexer acts as the true functional centerpiece of the system that replicates the structural signature observed in the original MHFCS transmission.
C: Arduino #1
The first microcontroller serves as the data source and hardware controller, driven by Arduino 2 clock. It is responsible for generating or forwarding the low-speed baseband bitstream (e.g., 50 bps) and generating the necessary addressing logic to drive the multiplexer. It ensures that the correct channel is actively routed into the system pipeline with precise timing.
D: Arduino #2
The second microcontroller functions strictly as a downstream monitoring and simulation of the digital front-end of a STANAG-4285 modulator: it processes the incoming bitstream exactly as the STANAG-4285 hardware would see it, capturing the raw, synchronous 12-bit sequences directly from the multiplexer's output. The line tapped by the Arduino RX carries the exact, fully formed digital data that is ready to be applied to the physical input of the modem. This allows for comprehensive loopback testing, signal verification, and diagnostic analysis of the transmission line without needing to connect a physical modem unit.
This architecture functions as a redundant 12-bit serializer achieving high noise immunity and fault tolerance. On top of this hardware-level redundancy, the STANAG-4285 modem will introduce an extra layer of protection against fading and burst noise, thanks to its robust FEC (Forward Error Correction) and configurable interleaver mechanisms.
The fully wired circuit is depicted in Figure 7.
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| Fig. 7 |
Figure 8 displays the serial monitors of the two Arduino microcontrollers: the data source (top) and the receiver (bottom). Two "COM4" ports are displayed because the Arduino boards are driven by two separate PCs. Note that a very low clock rate was chosen in the firmware implementation allow easy reading of the serial monitors.
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| Fig. 8:serial monitors output of the two microcontrollers |
A note about Bitrate Expansion vs. Datarate Preservation
The integration of the buffer-extender and the hardware multiplexer within this data pipeline serves a dual purpose: expanding the transmission bitrate while strictly preserving the baseline datarate (the actual information payload).
Bitrate Expansion (50 bps→600 bps): The system ingests a baseline digital signal at 50 bps and up-rates the transmission frequency by a factor of 12, delivering a 600 bps synchronous stream at the final output. This high-speed clocking is structurally required to match the ingestion constraints of the STANAG-4285 modem.
Datarate Preservation: While the physical signaling speed increases, the net information throughput remains exactly identical to the 50 bps input. The system does not inject new data or alter the original message content. Instead of increasing information capacity, the remaining bandwidth created by the 12x clock multiplier is entirely dedicated to data redundancy. Each original bit is algorithmically mapped across the 12-bit output frame.
(1) In professional HF communications (such as STANAG 4285 or MIL-STD-188-110A), the DCE (Data Circuit-terminating Equipment / Modem) acts as the master of the communications link, while the DTE (Data Terminal Equipment / Data Source) acts as a slave regarding timing and throughput.
